A couple of weeks ago, I came home to a fridge full of odds and ends—some sausage from a weekend grill, a bag of baby potatoes on its last legs, and a couple cans of green beans I’d forgotten about.
With the kids hollering for dinner and my energy tank on empty, I tossed it all together in a pan, and this Sausage Green Bean and Potato Casserole saved the night—smoky, hearty, and done with zero fuss.
I’ve had a few soggy tries (too much water, my fault), but now it’s my weeknight hero when the chaos hits. If you’re after a one-dish wonder that feeds the crew, let’s get this going!

Why This Sausage Green Bean and Potato Casserole Rocks
- Smoky sausage flavor in every bite.
- Tender potatoes and crisp green beans—perfect combo.
- One-pan ease, less mess to wrestle.
- Big, bold spices that wake up the plate.
Sausage Green Bean and Potato Casserole Recipe
To make this delicious casserole, you’ll need the following ingredients:
Ingredients
- 1 tsp garlic powder – Sprinkles a garlicky kick through the dish.
- 1½ lbs kielbasa or smoked sausage, sliced ¼ inch thick – Brings the smoky, meaty star power.
- 2 lbs baby potatoes, sliced in half – Adds hearty, tender bites that soak up flavor.
- 2 15 oz cans green beans, drained – Tosses in easy, crisp greens without the prep.
- 2 medium onions, chopped – Layers in sweet, savory depth.
- 2 cloves garlic, minced – Packs a punch of bold, aromatic goodness.
- ¼ cup butter – Melts in richness and ties it all together.
- 2 tbsp vegetable oil – Crisps the edges for that golden touch.
- 1 tsp Slap Ya Mama seasoning – Fires it up with a Cajun zing.
- 1 tsp pepper – Adds a warm, peppery bite.
- ¼ cup water – Steams it just enough to cook through.
Tools You’ll Need
- Large skillet or casserole dish – Cooks it all in one go, stove to oven.
- Spatula or spoon – Stirs and spreads everything even.
- Knife and cutting board – Chops the sausage, potatoes, and onions quick.
- Measuring cups and spoons – Keeps the seasoning on point.
- Foil – Covers it if you’re baking, locks in the steam.
Step-by-Step Instructions
Step 1: Preheat the Oven
Set your oven to 400°F (200°C) and let it warm up—takes about 10 minutes while you chop. Grab a large skillet or casserole dish—no need to grease yet.
Step 2: Prep the Potatoes
Slice the 2 lbs baby potatoes in half—rinse ‘em if they’re gritty, then pat dry with a towel. Toss ‘em into the skillet or dish—spread ‘em out so they’re not piled up.
Step 3: Add Sausage and Veggies
Slice the 1½ lbs kielbasa or smoked sausage into ¼-inch rounds—dump ‘em over the potatoes. Add the 2 cans drained green beans and 2 chopped onions—scatter ‘em even across the top.
Step 4: Season It Up
Sprinkle on the 1 tsp Slap Ya Mama seasoning, 1 tsp garlic powder, 1 tsp pepper, and 2 minced garlic cloves—give it a quick toss with a spatula. Should smell like a flavor bomb already.
Step 5: Dot with Fats
Cut the ¼ cup butter into small chunks—dot ‘em over the mix, then drizzle the 2 tbsp vegetable oil on top. Helps everything crisp and meld—don’t skip this part.
Step 6: Add Water
Pour the ¼ cup water over the whole thing—just a splash to steam the potatoes tender. Too much turns it soupy—keep it light, you’ll be fine.
Step 7: Bake the Casserole
Pop the skillet or dish into the oven—bake uncovered for 45-50 minutes ‘til the potatoes are fork-tender and the sausage edges are golden. Check at 45 minutes—ovens vary, so don’t let it dry out.
Step 8: Serve It Hot
Pull it out with oven mitts—give it a quick stir to mix those juices, then let it sit 5 minutes to settle. Scoop it up hot—add a topping if you’re feeling extra, and dig in!
Storage and Serving
Store leftovers in an airtight container in the fridge for up to 4 days—freeze for up to 2 months if you’ve got extra. Serve straight from the dish—great solo or with a slice of bread to sop up the goodness.
Tips for Success
- Slice potatoes thin—big chunks take forever to cook.
- Drain green beans well—soggy cans ruin the crisp.
- Don’t overdo the water—steamy, not swampy, is the goal.
- Stir halfway if baking—keeps it even and golden.
Substitutes and Variations
- Swap kielbasa for andouille for more spice.
- Use fresh green beans—blanch ‘em first, same amount.
- Add a pinch of red pepper flakes for heat.
Nutritional Breakdown
Nutrient | Per Serving (6 servings total) |
---|---|
Calories | 480 kcal |
Fat | 32g |
Protein | 18g |
Total Carbs | 34g |
Fiber | 5g |
Net Carbs | 29g |
Note: Values are approximate and vary by brands.
Pairing Suggestions
- Serve with cornbread for a Southern twist.
- Pair with a cold beer—cuts the richness.
- Add a side of applesauce for a sweet kick.
- Enjoy with iced tea for a chill vibe.
Common Mistakes to Avoid
Learned these the hard way:
- Mushy Mess: Too much water drowns it—stick to ¼ cup.
- Hard Potatoes: Skip slicing thin, and they’re raw—half ‘em good.
- Bland Bite: Skimp on seasoning, and it’s flat—go bold.
- Dry Edges: No oil or butter, and it’s crusty—use both.
FAQs
Can I use fresh potatoes instead of baby?
Yep, just slice ‘em small—same weight, same cook time.
Freezer-friendly?
Totally—freeze after baking, reheat at 350°F for 20 minutes.
No Slap Ya Mama?
Mix Cajun seasoning or paprika and salt—close enough.
What Others Are Saying About the Recipe
- Tina: “One pan, no stress—kids ate it up, win for me!”
- Rob: “Smoky and hearty—added some spice, perfection!”
- Jess: “So easy—my new go-to for busy nights!”
Wrap-Up
There you have it—my Sausage, Green Bean, and Potato Casserole, the one-pan savior that turned a fridge raid into a family feast. It’s smoky, simple, and hearty enough to quiet the hangry crew. Hope it brings some calm to your kitchen storm—let me know if you give it a shot. Now grab that sausage and get cooking—you’ve got this in the bag!